Shopping list:
- A precision scale (ideally 0.1g range if you are going to make a small mould: <=4 chocolates)
- Plastic mixing cups
- Wooden mixing sticks
- protection gloves
- protection goggles
- (optional) fume mask, if you are working in a closed environment
- FOOD SAFE silicone + hardener with a hardness around 40 Shore
- A plastic container
- big enough to hold all your models with space in between each model of at least 3mm
- height of your model + at least 5mm (but 1cm is better) + a bit extra for safety.
- a flat bottom
- not too stiff, because you will have to pry you model out of it
- straight corners if possible
- A bit of glue, preferably the kind that can be loosened with a bit of heat. To give you an estimate, 1kg of silicon + 100g of hardener made me 3 of the moulds in the picture below + 1 test mould. [INSERT PICTURE HERE]
Alright, let's get to work.
- Take your plastic container and arrange your models in them until you are happy with the arrangement
- Glue the models in place. (to save on plastic/time, the models might be printed semi hollow and will rise to the top of the liquid silicon)
- Put on all your safety gear.
- Mix up a batch of silicon you think is sufficient to cover everything and add a layer of 5-10mm.
- It's better to undershoot since silicon sticks to silicon and you can easily make another batch. If you make way too much, you will have waste.
- Read the manual carefully and adhere to the mixing guidelines. Badly mixed silicon will give a crap end result.
- Pour the silicon into your container (following the guidelines).
- Let the silicon harden (usually 12h+ in a room temperature environment)
- Pry the mould out of the container.
- Use the silicon's flexibility against itself
- on a long edge about halfway, press down on the silicon and pull back from the container while flexing the side of the container away from the silicon
- Slowly work your way to the corners
- Repeat for all sides
- Again from the middle of the longest side, stick a fine (not sharp) metal object in between the mould and container and try to lift the silicon enough to get some leverage
- Once you get a corner free, you should be able to pull it out.