One killer application for 3D printing is building enclosures for electronics prototypes. Many hobbyists use tools like TinkerCAD to build simple project boxes that are held together using screws.
A more elegant solution is to use snapfit enclosures that consist of two parts that can be snapped together with a satisfying click and without the need for additional parts or tools. Depending on how these snap-fits are designed, pulling the parts apart can be very easy to next to impossible.
- The part must not be under stress after being snapped together. PLA slowly deforms over time if it is under pressure for a prolonged period of time. Hence avoid "friction fits" where to parts are joined simply due to the friction betwee them
- Always use clearance, at least in x and y dimensions. 0.1mm for a well-tuned FDM printer to 0.2mm for larger nozzles and/or faster printing situations